Tuesday, May 27, 2014

Welcome to the AVI-TAR Blog!

AVI-TAR ("avatar") stands for "Advanced Visual Interface - TAR". It is a proof-of-concept Airsoft rifle built on an S&T (now imported by Umarex) ISI TAR-21 AEG. It's meant to look a little like a Halo DMR (maybe) and provides AEG features I've not seen in one package until now.

This project was launched about 7 months after I bought an S&T ISI TAR-21 "Explorer" AEG. It's a great platform out of the box and I've had only a few small problems with it, mainly in the fire selector group. There are some details to tuning the stock gun that I'll save for a later post, but if you put just a little time into it (and just a few bucks) you can get a high rate-of-fire, LiPo capable gun shooting 400fps all day long.

For all that, the gun felt "unfinished" to me. With the TAR all tuned up it's too easy to get trigger-happy and just firehose BB's down the field. After going through 5 300+ round mags in one 20 minute match, I decided to try some sort of "burst wizard" type gizmo. I tried 2 different ones. Yeah, they work, sort of, but they're not always accurate and programming can be fussy. Also, there's not much room in the TAR's battery compartment so plugging your usual "in-line" device in between your battery and the gun's wiring was a PITA. "If'n I'm gonna hack up my gun wiring, why not go whole hog", was my beer-driven thought one evening. 

Pro-tip: if you start thinking about how to build an iPhone into your gun you've had too much beer.

That's the genesis. I started with a blank sheet of paper and asked myself what I wanted:
  • Burst firing control (1-9 and infinite auto)
  • Battery monitoring with low voltage lock-out. I run LiPo packs.
  • Positive detection of rounds expended, because
  • Magazine size simulation and round counting
  • A nice display that integrates into the TAR-21 design
  • Simple user interface that doesn't require too much attention
  • Easy to manufacture in quantity (if it ever comes to that)
After months of part-time (this is a hobby) design and development work, I present:





















Doesn't look too different from a normal TAR-21, does it? It had it's first field trial on Memorial Day, out at Code Red Airsoft Park. It was largely a success; there are a few bugs to chase and some UX improvements to be tried. I was able to run over 2000 rounds through it before my battery dumped.

I'll start filling in the technical story soon, but for now here's an overview of the engineering:
  • Arduino powered (Sparkfun's Pro Micro 16MHz/5V board)
  • BTN7960B half-bridge motor driver
  • "Nokia 5110" type LCD screen
  • IR through-barrel interrupter-style round detection
  • Multi-position switch for user interface mounted on handgrip
  • "Magazine inserted" detector
Additional parts 3-D printed in black ABS (for now).


More pictures and some videos to come. Until then, "shoot and scoot"!


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